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Belfast Live
Belfast Live
National
Shaun Keenan

Derry man's handmade knives make the cut with top chefs around the world

A Derry chef is giving blunt and boring kitchen knives the chop with his own range of handmade blades.

Walled City Blades founder Joe Forbes has almost 20 years' experience in the restaurant industry, including stints at the Beech Hill Country House, Pyke 'N' Pommes and Belfast's award-winning Shu Restaurant.

His eye-catching knives, made with Irish-sourced woods such as bog oak and sycamore, have been purchased by acclaimed chefs and cooking enthusiasts from around the world, including Alex Greene, head chef at Belfast's Michelin-starred Deanes Eipic.

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The Derry man became interested in the art of handcrafting a knife, known as bladesmithing, after learning how to sharpen his own blades using a whetstone.

"Knives are obviously a vital part of a chef's kit and we have to look after them to make them last," says Joe, who in addition to Walled City Blades has a job working in food production.

"It's a long-term investment and having worked with so many other chefs, I knew the demand would be there for a top quality, handmade knife that looks good too."

Before launching the business in 2021, Joe completed a bladesmithing course in Antrim's Hot Milk Forge, and reached out to fellow knifemakers via Instagram for advice and tips.

"In the restaurant industry, chefs can be guarded about sharing recipes and knowledge, but I've had great help from other bladesmiths," he continued.

Each knife is a labour of love to Joe. Once he has sourced the wood for the handle, it takes up to 75 hours to get it ready, or 'stabilised', in his unit in Derry's Springtown industrial estate.

The wood is milled down, dried out in an oven, placed in a vacuum chamber then cured. He then gives each knife character with unique patterns on the blade and brightly coloured handles in shades such as hot pink and teal. How he achieves this, however, remains top secret.

"The knives are a dream to work with, they have a fine cut edge which glides through the food," he said.

"I've had orders from friends in the local restaurant business, and chefs and home cooks everywhere from New York and New Jersey to Australia."

Joe, who welcomed a baby boy with his wife Melissa last month, is currently working on a Derry edition knife, and gearing up for Christmas gift orders. He also offers a knife sharpening service.

"Every day's a school day, and it's a busy time, but I love what I do and I wouldn't have it any other way."

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