Get all your news in one place.
100's of premium titles.
One app.
Start reading
Tom’s Hardware
Tom’s Hardware
Technology
Jowi Morales

3D-printed part failure causes light aircraft crash after plastic air intake melts during flight — pilot escapes with minor injuries

Airplane crash.

A homebuilt light aircraft crashed while on approach to Gloucestershire Airport after suffering from engine power loss. According to the Air Accidents Investigation Branch (AAIB) report [PDF, via BBC], the incident occurred when a 3D-printed plastic air induction elbow “softened and collapsed” as the Cozy Mk IV was coming in for a landing. The pilot realized this when he tried to add power while on final, as the engine failed to respond to his input. With the aircraft’s air intake practically blocked, it suffered from a complete loss of power, resulting in the plane landing short of the runway.

“He managed to fly over a road and a line of bushes on the airfield boundary, but landed short and struck the instrument landing system because coming to rest at the side of the structure,” said the AAIB report. The pilot reportedly acquired the 3D-printed part at an air show in the U.S., but it’s unclear whether he acquired it from a licensed dealer.

Sign up to read this article
Read news from 100's of titles, curated specifically for you.
Already a member? Sign in here
Related Stories
Top stories on inkl right now
One subscription that gives you access to news from hundreds of sites
Already a member? Sign in here
Our Picks
Fourteen days free
Download the app
One app. One membership.
100+ trusted global sources.